Description
Packing:
Satvah GSN Plus is available in HDPE bags of 25 kg net wt. A total of 28 bags are packed on one pallet. Palletized 14.4 MT material can be shipped in one full 20 ft. container.
Steps involved in making a transparent bathing bar:
Step 1 : Use SS 304 / 316 Jacketed Reactor with starter and speed controller all material contact parts should be of Stainless Steel. Do not use any other material.
Step 2 : The reactor to be cleaned thoroughly with hot water. It should be odourless before melting Ideally, batch size can be 70 – 80% of the reactor capacity. Use low-pressure steam / hot water for melting.
Step 3 : Ideally batch size can be 70 – 80% of the reactor capacity. Use low pressure steam / hot water for melting. Initially melt sufficient amount of Satvah GSN Plus flakes for the stirrer to operate. Then by maintaining temperature between 70°– 75° C keep adding further quantity of flakes.
Step 4 : Excessive heating / higher temperature may result in nearby yellow colour and water loss which will reduce transparency or give opaque product.
Step 5 : Moisture content in the final bathing bar shall be in the range of 19.0 to 22.0 %. Monitor the same with Karl Fischer. Add some part of the water if more moisture loss.
Step 6 : Add sufficient selected colour and Fragrance. In the case of soluble oil colours, make a colour solution in perfume or propylene glycol. Since the colour of perfume can affect transparency; choose a lighter-coloured or colourless perfume.
Step 7 : Stop heating and start cooling with ordinary water. Stop mixing in the reactor for a few minutes till air bubbles are cleared.
Pour the material in suitable moulds.
Step 8 : Pour the material in suitable moulds.
Step 9 : Start cooling the mould system with water. Cooling with chilled water (4° – 5° C) enhances transparency.
Step 10 : The product would start solidifying at 58° – 62° C. Finish of the bar would depend on quality of the moulds. Once cooled, it can be stamped, which improves transparency.
Step 11 : Transparent bar is ready to use.
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